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What Is DEF and Can You Accidentally Misfuel It?

DEF is becoming standard on modern diesel vehicles in United States. Putting diesel in the DEF tank — or DEF in the fuel tank — is a costly mistake. Here is what drivers need to know.

June 2, 20245 min read

What Is DEF?

DEF is a diesel exhaust fluid — a solution of urea and deionised water — used in Selective Catalytic Reduction (SCR) systems to reduce nitrogen oxide emissions from diesel engines. It is now fitted as standard on most Euro 6-compliant diesel vehicles sold in United States since 2017, including popular models from Toyota, Volkswagen, Mercedes-Benz, and Ford.

How DEF Misfuelling Happens

There are two common DEF misfuel scenarios. The first is filling the DEF tank (typically a separate, smaller filler cap near the main fuel filler or in the boot) with diesel or even water. The second — and far more damaging — is pouring DEF into the main diesel fuel tank. DEF is highly corrosive to fuel system components and will damage injectors, the high-pressure pump, and fuel lines rapidly. Even a small quantity of DEF in a diesel tank requires immediate manufacturer-spec fuel system recovery.

What to Do

If you suspect a DEF misfuel — in either direction — do not start the engine. An SCR system exposed to diesel will crystallise and block the catalyst; a fuel system exposed to DEF will begin corroding within minutes of running. Call EEK Mechanical on (866) 777-3712. Our technicians are trained to handle DEF contamination scenarios and can advise on whether the SCR system or fuel system is affected.

Need help right now?

Our team is available 24/7 to help with misfuelling emergencies.

(866) 777-3712